Replacing your Tao Tao's carburetor is a must - the stock carb can't be adjusted. Am i missing something? I am removing the Carburetor for cleaning but can't figure out how to remove the Throttle Cable from the Carb.Can anybody tell me how in a step by step manner. Re-install the carburetor to your ATV and start the engine. Once you have the cable off the throttle shaft assembly and the brass trick safely put up where it can't be lost, the cable end will just pull out of the carb. $600.00. Make sure the guide pin slides into the groove on the slide (slide cutaway to rear). The cap comes off the carb. Be careful to not tear the gasket between the carburetor body and top plate. Put the needle in the slide and compress the spring and hook the end of the cable on to the slide. unhook the throttle cable from the throat plunger, once it's unhooked..pull the whole cable off the crokked metal part of the cap. You ever see that show " Dude you're screwed " ---------- I think the only way you are going to get that piece other than used , is to buy a new carb , that cap is not sold seperately , trouble you are going to run into buying used is no one is going to take that part off a good carb and sell it by it's self , I have two extra carbs to fit a 200SX and I wouldn't sell that part off the carb seperately , you need to find someone with a carb that is no good ------how did you lose it. A broken cable may be shortened if all of the parts are present and the cable itself has not been frayed inside the outer covering. No issues removing plastic, carb and other needed parts. I have a 2005 Polaris Sportsman 500 ATV. The throttle cable on these machines is "Y"-ed. while holding the cable end at 90 degrees to the wheel, slip the ball end into the hole with the cable in the slot and rotate until the cable is captured on the wheel. If I peel back the rubber protector, all the cap does is spin. The throttle cable should be put through the carb's top cap. The ETC is for when the throttle cable breaks and you are in a wide open situation. It spins free, tried everything but distructivly removing it. goes over and around the crooked part..while the new cable itself..slides down in..and rounds the crooked part..and re-attaches back in the throat plunger. Come join the discussion about Rangers, Sportsmans, Scramblers, Magnums, and others. I have a 2005 Polaris Sportsman 500 ATV. See the attached pic. I have looked every where but can't find anything on it. Content on hondaatvforums.net is generated by its users. Conclusion. Carb for $40.00, just a parts change. After disassembling the carb, carefully remove the main jet. I bet when you installed the diaphram you didn't get the needle into the hole in the carb or the plastic washer fell to the side while installing, or that spring not centered on the needle and the cover. With old carb the ATV was really hard to get started and wouldn’t stay idling very well, hot or cold. JavaScript is disabled. I did not try Partzilla. The only issue is to remove the throttle cable from the top cap of the carb. Put on the cable and get it screwed down onto the carb–this usually puts tension on the throttle cable opening up the throttle–then you can back off the throttle cable at the handlebar to a more neutral position. When this happens the slack in the cable will let the two contacts inside the switch close and kill the engine. Easy... Just loosen the locknut/screw on the throttle cable (handlebars). Opening the screw will allow more fuel into the engine for a richer mixture. Make sure the carb idle screw is barely touching the throttle arm. Hi All - I recently purchased a new throttle cable for my Fourtrax 200SX. Could you direct me to a schematics. Then, compress the spring and hook the cable end onto the slide. 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